Target group: Maintenance personnel 

Prerequisite: Proper skill for this job, resp. training as skilled worker or corresponding knowledge

Kind of training: Theoretical training 

Time period: approx. 2-3 days

Training location: SMS group classroom training

Training timing: 1-2 years after commissioning of the machine resp. in agreement with the customer 

Program

• Basics
  • Daily dealing with the documentation of the ring rolling machine
  • Operating manual for machine operation
  • Operating manual for machine maintenance
  • Structure of the assembly and production drawings
  • Structure of the hydraulic diagrams
  • Handling of the spare parts list
  • Sub-supplier information
• Practical maintenance
  • Tasks and methods of maintenance
  • Correlation between ring quality and machine condition
  • Preventive maintenance
  • Structure of a machine-specific maintenance plan (daily, weekly, at longer intervals)
• Maintenance of the machine
  • Machine cleaning
  • Elimination of leakages
  • Control and adjustment of set values
  • Maintenance of the accumulators
• Inspection
  • Control and possibly replacement / refill of operating fluid
  • Control and possibly replacement of filter elements
  • Performance data control
  • Detection of inner leakages
  • Noise test for mechanical / hydraulic components
  • Nitrogen pressure control of the accumulators
  • Control of the safety valves and accumulators
  • Control of the air or water cooler
  • Control of the guides and the guiding clearance
  • Control of the wear condition of the tools
• Corrective maintenance
  • General advice
  • Replacement of wear and spare parts
  • Repairs and recommendations
  • Recommendations for spare parts stockpiling
  • Necessary information for spare parts orders
• Malfunctions
  • Trouble-shooting, reasons and clearance
  • Advice for setting-up a malfunction database