Target group: Maintenance electricians and maintenance technicians

Prerequisite: Proper skill for this job, resp. training as electrician or skilled worker in electrics

Kind of training: Theoretical training with practical exercises on the machine

Time period: approx. 3 days

Training location: SMS group classroom training

Training timing: 1-2 years after commissioning of the machine, resp. in agreement with the customer 

Program

• Electrics
  • Structure of the circuit diagram
  • Structure of the terminal board plans
  • Structure of the cable plan
  • Exercises on the electric structure, e.g.
    • How to find components in the circuit diagram under their designation
    • How to find components on the machine
• Electronics
  • Structure of the electronics diagram
  • Exercises on the electronic structure, e.g.
    • How to find components in the electronics diagram under their designation
    • How to find components on the machine
    • measuring sockets for fault detection (as far as existing)
• CNC-Control unit
  • Test program
  • Testing of the analogous inputs and outputs
• Control desk, CARWIN and process data display
  • Structure, functions, displays
• Modes of operation
  • Mode of operation Setting
    • Signal transfer PLC->CNC->machine, e.g.
      • radial slide forward
      • Mode of operation Setting (PLC)
      • Hydraulics ready for operation (PLC)
      • Message: No error in electronics (from NC to PLC)
      • RSU key forward (PLC)
      • Shut-off valve - radial - open (PLC)
      • Shut-off valve is open (PLC to CNC)
      • Set value on servo-valve (from NC)
      • Message: Axle is moving
      • Display of the actual value in CARWIN (NC to CARWIN)
  • Mode of operation Manual
    • Opening and closing
    • Signal transfer PLC-NC
  • Mode of operation Automatic
    • Opening and closing
    • Signal transfer PLC-NC
• Parameters and limit switches
  • Adjustment of control limits (displacement range, measuring range)
  • Adjustment of limit switches
  • Cylinder data and print data for force calculation
  • Nominal values for Setting
  • Valve characteristic reinforcement and increase in the individual ranges
  • Control of the control loop error
• Manual rolling
  • Set values: set values for axial, radial force and centering
  • Force controller (NC parameter)
• Automatic rolling
  • Feed axial / radial: set values from the speed curve
  • Centering force: set values from the Gellhaus curve, centering force curve resp. manual set value
  • Ring displacement: set values of the displacement curve, automatic displacement resp. manual set value
  • Override ring growth speed
  • Force and current limiting controller (NC parameters)
  • Ring position controller (function and parameters)
• Rolling drives
  • Set values: radial motor speed (only for DC-motors)
  • Set value calculation: axial motor speed
  • Speed control (measuring of the circumferential speed)
  • Action of speed modifications nk, n/n
  • Current compensation
• Datalogger and FAMOS
  • Preparation or modification of a measuring menu
  • Record start
  • Selection criteria for record mode: manual or automatic
  • Evaluation of the recorded data
• Test code
  • Observing the analogous inputs and outputs
  • Test codes for fault detection
• Extension of fault messages
  • Programming of new fault messages
  • Display of new fault messages