SMS group offers you complete tailor-made minimill solutions including the latest technological solutions, comprehensive support, integration into existing mills, logistics, electrical, digital, and auxiliaries – everything with cutting-edge technology.
Minimills are part of our DNA. We pioneered the idea of an integrated plant consisting of an electric arc furnace and associated rolling mill – and turned it into reality. Today, SMS minimills consistently deliver the highest performance and shortest downtimes. You’ll always receive innovative, integrated automation solutions designed to boost productivity and reduce your manpower. All this ensures you reap a fast return on your investment.
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Melting
Integrated process automation and sturdy mechanical design allow for the highest productivity at the minimum production cost. Also, state-of-the-art technologies guarantee minimized emissions.
- AC & DC electric arc furnace
- Chemical energy technology
- Scrap preheating system
- Fume treatment plant
- Material handling & addition system
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Refining
The secondary metallurgy systems are designed to achieve the right steel composition and temperature as fast and cost effectively as possible.
- Ladle metallurgical furnace
- Vacuum degasser
- Vacuum oxygen decarburization
- Trimming/chemical heating station
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Casting
The casting machines process billets, blooms, rounds, and beam blanks, ranging from construction steel grades to quality products for high-end applications.
- Bloom and large round casters
- Beam blank casters
- Combi casters
- Billet casters
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Reheating
We offer the right solution for the reheating of every steel product. Our innovative technologies support you in reducing resource consumption.
- Pusher reheating furnace
- Walking hearth reheating furnace
- Walking beam reheating furnace
- Induction heating system
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Hot rolling
Reliability, flexibility, and efficiency characterize our minimills and guarantee low operational cost, strict tolerances, and optimal surface conditions.
- Continuous merchant mills
- Wire rod mills
- Special quality mills
- Semi-continuous mills
- Tandem reversing section mills
- Rail mills
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Finishing
Saving time, space, and costs, the finishing lines ideally prepare all products for storing and shipping.
- Wire rod lines
- Coiled bar lines
- High-speed delivery systems
- Section finishing lines
- Heat treatment lines
- Quenching and tempering lines
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CMT® technology
Induction heating
Our CMT® technology eliminates the need for handling and reheating by linking the caster to the mill. An induction heater gives you perfect control of the starting temperature for the rolling mill – according to the billet speed. Using CMT® technology means no foundation works in the furnace area and no billet storage are necessary. Environmental aspects are demonstrated by the Tung Ho reference plant:
- Savings of 72,000 t/y of CO2 emissions
- Savings of 410 t/y of SO2 emissions
- Savings of 225 t/y of NOx emissions
Benefits
- Low operational costs (up to -20$/t OPEX)
- Low manpower requirements
- Low capital investment costs
- Compact design (less building area, cranes, land required, etc.)
- Low total costs (up to–$ 50/t CAPEX/OPEX)
- Lower emissions
- Local scrap collection and sale (low transportation costs, less competition)