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Magazine3 Min

Reliable substation solutions for large-scale metallurgical projects

Expertise and innovation developed over many years

As a full scope supplier for electrical power distribution across all voltage levels and power capacities, SMS group has established itself as a renowned provider of substations for large-scale projects. With a deep understanding of power ratings, load models, and simultaneity factors specific to our plants, we ensure our customers a coordinated power supply tailored to the specific needs of the metallurgical industry. Our solutions cover all aspects of electrical power distribution - from high to low voltage - ensuring seamless integration into existing plant distribution grids while covering all services from design to execution. Our international competence centers position us as a trusted partner, delivering customized, efficient, and reliable solutions for projects worldwide.

Our approach involves determining the electrical load requirements for each process equipment, designing the power supply network, and specifying network components such as high, medium, and low-voltage switchgear, transformers, and compensation systems. This thorough planning results in low investment and operating costs due to optimized power feeding grids. By selecting only proven suppliers, we guarantee high-quality solutions that meet the rigorous demands of the industry.

Our expertise has developed over many years through modernization and the construction of new plants, by specifying, planning, and executing plant solutions, and offering customized packages from engineering to commissioning. Thanks to our independence from equipment manufacturers, we choose the best-fitting equipment from all available technologies, optimizing power supply and distribution for maximum availability at minimal operational and capital expenses.

Strong international network

A prime example of our capabilities is the successful installation and commissioning of two submerged arc furnaces (SAF) at PMB Silicon in Malaysia. The project included the complete power distribution system, designed to accommodate future expansions. Our international network facilitated the sourcing of components, with contributions from teams in Germany, India, and China. The project met stringent local power quality requirements and reactive power management, showcasing our ability to deliver technologically sophisticated solutions. 

The PMB Silicon project highlights our role as a system integrator, utilizing CAE (Computer Aided Engineering) tools for grid calculations. The integration of high and medium-voltage switchgear as well as step-down transformers, static VAR compensators, and control systems underscores our comprehensive approach to system integration. The use of the IEC61850 protocol ensures manufacturer-independent communication between power distribution and process automation systems, following the SMS process automation style-guide for a consistent look and feel.

Several projects have been successfully completed for the Indian utility in recent years. A new large electric steelmaking substation project in Bangladesh is about to start. 

We continue to advance our technology, supported by vast international competence centers. Our unwavering commitment to innovation and excellence in power distribution and drive systems positions us as a trusted partner in the metallurgical industry. We are well-equipped to deliver customized, efficient, and reliable solutions for large-scale projects worldwide, ensuring optimal performance and sustainability.

Written by

Alexander Feldermann
Head of Drives & Power

Alexander Feldermann

Head of Drives & Power

Am SMS Campus 1
41069 Mönchengladbach
Germany
Lena Shabon
Product marketing

Lena Shabon

Product marketing

Am SMS Campus 1
41069 Mönchengladbach
Germany

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