Flexible concepts for electric resistant welding lines

The market is on the move! And even though this phrase might apply everywhere and at any time, it is especially true for the tube market. Orders for small batch sizes and more versatile designs are increasing. This is reflected in our plant concepts – where a high degree of flexibility is the key to success. Modern plant concepts for ERW tube welding are devised such that customers are able to produce various product sizes and formats. These concepts reduce changeover times to a minimum and ensure reproducible quality and a high level of operational safety and reliability.

Plant types

  • ERW welded tube plants

    Electric resistance welding lines for tubes up to 28"

    Offering all core machines for ERW (Electric Resistance Welding) lines, our products are especially well known for their process precision. The perfect combination of know-how, innovation, automation, and digitalization ensures the production of high-precision tubes, line pipes, casings, tubings, and drill pipes as well as structural tubes and pipes with round, square, and rectangular cross-sections. We accompany you during the whole process chain – from the raw material to strip preparation, forming, welding, and sizing, to the cutting and finishing of your end product.

    These flexible plants cover product diameters up to 710 mm with wall thicknesses between 0.7 and 25.4 mm.

    Strip Edge Miller, 28-inch ERW tube welding line at Zekelman Industries

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Technology

  • Rolling and squeezing stand

    URD® design stand

    The URD® (Uniform Rigid Design) principle is the SMS solution for fin-pass, squeeze, and sizing stands. The stands are characterized by their rigidity and stability with a direct impact on the product quality. Thanks to the special stand design using closed frames, the rolling forces are absorbed both vertically and horizontally; meaning, the roll setting positions do not need to be readjusted.

    URD ®, 28-inch ERW tube welding line at Zekelman Industries

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