Modules

X-Pact® Flying Shear Control  
Reliable and precise length control
  • Servo drive system, and isochronous communication technology ensures the most accurate cutting length at different speed and different plate length
  • Stable cutting process 
  • Precise position control  
  • Precise length measurement 
  • One coil can be cut to different plat lengths in continuous cutting  
  

X-Pact® Leveler Drive Control 
Efficient and real-time torque control
  • Stable torque control, and speed adjustment in time and quickly 
  • Eliminated tension on the plate between the rolls
  • Improved plate flatness 
  • Load balancing control, adjusting the torque of each roller motor in real time 
  • Individual roll control 
  

X-Pact® Pile Transfer Tracking 
Accurate position tracking and friendly HMI display 
  • High accuracy of the pile positon 
  • The pile position can be added, deleted, checked, and modified in HMI  
  • Friendly display of the pile position for operator 
  • Use of sensors to calculate and verify position of each pile 
  • Improved stacking capacity 
  • Improved pile transfer efficiency
  

X-Pact® Stacking System Control 
Reliable and synchronous motion control 
  • Precise position control  
  • Use of the servo drive system, opening and closing action of the 12 sets of brush rollers are synchronized
  • Two stacking areas work alternately 
  • High synchronicity of movements 
  • Fast movements to save time when stacking 
  • Improved stacking efficiency  
  • Quick adjusting
  

X-Pact® Leveler Control 
High-precision parallel control for improve flatness  performanc
  • Position control with servo systems for parallel position, bending and individual bottom rolls for a wide range of steel grade 
  • Technological control system with auto-hydraulic gap control (AGC) based on leveling force 
  • The system flattens and removes residual stress from the plate 
  • 11/15-roll mode for a broader leveling range of thickness with fast changing rolls  
  • Improved material flatness 
  • Extendable steel grade data base for future developments by the customer 
  • Improved product properties 
  

X-Pact® Mathematical Model
Optimized model calculation for increased flatness  performance 
  • A high-precision elastic-plastic leveling process model for various yield strengths, E-moduli, dimensions, and the initial flatness defects of the plates 
  • Optimization of the position, speed, and torque of individual leveling rolls to control the releasing procedure of residual stress in plates 
  • Main deformations of leveling machine are accurately modeled by the finite element method (FEM) model and dynamically compensated for during online control
  • Utilization of mathematical models to simulate and optimize the leveling process can help avoid significant commissioning costs for new products 
  • Steep production ramp-up curve 
  • Extendable steel grade data base for future developments by the customer
  • Extendable strategy for wide range of steel grade and material dimension 
  • Improved product properties